Omnitool

Case Study

Omnitool + University of Strathclyde

Optimisation of advanced computer aided manufacturing techniques.

Omnitool

Omnitool are a globally renowned supplier of precision engineered components. Our vision and focus is on using the latest technology and processes to stay ahead of the competition and meet our ever-changing customer needs.

What was the need?

The Challenge

For CNC subcontracting companies, digital manufacturing aims to address specific operational challenges that often hinder productivity, precision, and safety. One primary issue is the reliance on manual processes and disconnected systems, which can lead to production delays and wasted resources. CNC subcontractors frequently work on varied, short-run projects, making it essential to switch setups efficiently. However, without digital tools to streamline workflows and automate tasks, transitioning between jobs can be time-consuming, costly and reliant on experienced workforce, affecting productivity and turnaround times.

Quality control presents another challenge, as CNC subcontractors are held to high standards by clients expecting precision and consistency. Traditional inspection methods, historically take a considerable time with manual inspections, setups, recording and on-line programming being essential to meet customer demands. Now more than ever records and traceability are essential but require further resources this usually requires investment into staffing and training to meet these demand criteria.

What did we do?

The Solution

Digital solutions offer CNC subcontractors powerful tools to overcome efficiency, quality, and flexibility challenges. Automated scheduling and real-time machine monitoring streamline operations by optimizing workflows and reducing downtime, crucial for subcontractors handling varied, short-run projects. With digital connectivity between machines and production systems, setup times are minimized, and transitions between jobs become smoother, leading to faster turnaround times.

For quality control, digital inspection tools and software can aid to automate multiple areas of the inspection process, offline programming of CMM’s, automated report generation and assisting in process adjustments through tooling offsets and wear compensations.

In meeting demands for customization, digital solutions such as CAD/CAM integration and digital twin technology allow CNC subcontractors to quickly adapt production parameters for specific projects. This flexibility enables on-demand customization without extensive retooling. Enhanced supply chain visibility through ERP and inventory management systems further supports streamlined production, ensuring that materials are available when needed. Altogether, these digital solutions enable CNC subcontractors to boost efficiency, improve quality, and respond rapidly to changing client requirements, strengthening their competitive edge in the market.

Case Study

Omnitool + University of Strathclyde

Omnitool

What was the need?

The Challenge

What did we do?

The Solution

The People

Meet the Team

Liam Kirkwood

Dr Daniele Marini

Kenny McKell